Whisper Power W-SQ12 Technical Information

USERS MANUAL FOR MOBILE APPLICATIONS W-SQ12 - 1500 RPM - Mobile diesel generating set 230V / 50Hz Digital Diesel Control WHISPER POWE

INFORMATION 10 January 2009 / W-SQ12 for mobile applications / EN 2.4 COMPONENTS 2.4.1 Main components to identify Fig. 3 Front left v

INFORMATION EN / W-SQ12 for mobile applications / January 2009 11 Fig. 5: Top View main components W-SQ12 Fig. 6: Rear view main comp

INFORMATION 12 January 2009 / W-SQ12 for mobile applications / EN 2.4.2 Generator control panel Start / StopRemove fuseInternal fuel pumpFu

INFORMATION EN / W-SQ12 for mobile applications / January 2009 13 guarded: oil pressure, coolant temperature and alternator temperature.

INFORMATION 14 January 2009 / W-SQ12 for mobile applications / EN 2.5.13 Technical data GENERAL Model W-SQ12 RPM 1500 Alternator wa

INFORMATION EN / W-SQ12 for mobile applications / January 2009 15 2.5.14 Wiring codes and colours number colour cable code no c

INFORMATION 16 January 2009 / W-SQ12 for mobile applications / EN 2.5.15 Lay out control wiring Fig 10: Electrical Diagram control wiring

INFORMATION EN / W-SQ12 for mobile applications / January 2009 17 2.5.16 Electrical diagrams 230 V AC / 50 Hz Figure 13: Electrical d

INFORMATION 18 January 2009 / W-SQ12 for mobile applications / EN 2.5.17 Electrical diagrams radiator fan control TERMINAL BLOCKGENERATOR

INFORMATION EN / W-SQ12 for mobile applications / January 2009 19 2.5.18 Diagram electronic governor (standard) In addition to the

TABLE OF CONTENTS 2 January 2009 / W-SQ12 for mobile applications / EN TABLE OF CONTENTS: 1 INTRODUCTION ...

OPERATION 20 January 2009 / W-SQ12 for mobile applications / EN 3 OPERATION 3.1 GENERAL The generating set is operational after full ins

OPERATION EN / W-SQ12 for mobile applications / January 2009 21 2 Check coolant in both expansion tanks. 3 Check for leakages. 4 If n

MAINTENANCE 22 January 2009 / W-SQ12 for mobile applications / EN 4 MAINTENANCE 4.1 ALTERNATOR The alternator does not require any maint

MAINTENANCE EN / W-SQ12 for mobile applications / January 2009 23 A smeer of oil has to be put on the seal of the filter before fitting

MAINTENANCE 24 January 2009 / W-SQ12 for mobile applications / EN 4.3 REGULAR MAINTENANCE CHECK DAILY: • Oil level (see fig. 22) Take c

MAINTENANCE EN / W-SQ12 for mobile applications / January 2009 25 4.3.1 Maintenance schedule Check oil level daily Check the level o

TROUBLE SHOOTING 26 January 2009 / W-SQ12 for mobile applications / EN 5 TROUBLE SHOOTING 5.1 ALTERNATOR/ ELECTRICAL FAULTS Beware of

TROUBLE SHOOTING EN / W-SQ12 for mobile applications / January 2009 27 5.1.2 Trouble shooting table alternator PROBLEM CAUSE SOLUTION N

TROUBLE SHOOTING 28 January 2009 / W-SQ12 for mobile applications / EN 5.2 ENGINE FAULTS Remove 3 Amp. fuse in the control panel whi

TROUBLE SHOOTING EN / W-SQ12 for mobile applications / January 2009 29 5.2.2 Trouble shooting table engine PROBLEM CAUSE SOLUTION D

TABLE OF CONTENTS EN / W-SQ12 for mobile applications / January 2009 3 3 OPERATION ...

TROUBLE SHOOTING 30 January 2009 / W-SQ12 for mobile applications / EN PROBLEM CAUSE SOLUTION • Too much oil. Drain oil to proper level • Lac

TROUBLE SHOOTING EN / W-SQ12 for mobile applications / January 2009 31 PROBLEM CAUSE SOLUTION • Fuel injector faulty. Replace injector. •

TROUBLE SHOOTING 32 January 2009 / W-SQ12 for mobile applications / EN 5.3 SPECIAL PROCEDURES ALTERNATOR 5.3.1 Residual voltage check / e

TROUBLE SHOOTING EN / W-SQ12 for mobile applications / January 2009 33 5.4 SPECIAL PROCEDURES ENGINE 5.4.1 Setting the RPM RPM is

TROUBLE SHOOTING 34 January 2009 / W-SQ12 for mobile applications / EN 5.4.3 Disassembling instructions It could be necessary to disa

SPARE PARTS LIST EN / W-SQ12 for mobile applications / January 2009 35 6 SPARE PARTS LIST A complete parts manual in English is avai

SPARE PARTS LIST 36 January 2009 / W-SQ12 for mobile applications / EN 50201814 O-ring50209015Seal50201450 RAW WATER PUMP M12Screw impeller5

MAINTENANCE LOG EN / W-SQ12 for mobile applications / January 2009 37 MAINTENANCE LOG first service after 50 hours: hour counter:

NOTES 38 January 2009 / W-SQ12 for mobile applications / EN NOTES

NOTES EN / W-SQ12 for mobile applications / January 2009 39 NOTES

INTRODUCTION 4 January 2009 / W-SQ12 for mobile applications / EN 1 INTRODUCTION 1.1 GENERAL The W-SQ12 Mobile Diesel Generating s

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INTRODUCTION EN / W-SQ12 for mobile applications / January 2009 5 The generator and other parts should be protected against the influence

INTRODUCTION 6 January 2009 / W-SQ12 for mobile applications / EN 1.5.2 Identification plate All required identification data are on

INFORMATION EN / W-SQ12 for mobile applications / January 2009 7 2 INFORMATION 2.1 SAFETY 2.1.1 General When correctly installe

INFORMATION 8 January 2009 / W-SQ12 for mobile applications / EN 2.1.5 Operation External moving parts like fans and V-belts are covered by

INFORMATION EN / W-SQ12 for mobile applications / January 2009 9 skin. If signs of decomposition are evident, or if in doubt, always we